Driveline Overhaul

A full service of everything that carries power from the engine to the axles — transmission, transfer case, clutch, and driveshafts. This rebuild corrects leaks, vibration, and shifting issues while resetting wear items for a smooth, tight driveline that operates like new.

 

 

What’s Included

Transmission

  • Cleaned, inspected, and resealed (rebuild if condition requires)
  • New transmission mounts installed
  • Shift linkage cleaned, adjusted, and lubricated
  • Pilot bearing replaced
  • Rear main seal replaced while transmission is out

Transfer Case

  • Complete teardown and inspection
  • New bearings, seals, and gaskets throughout
  • Proper endplay and preload set to Toyota specification
  • Case housing cleaned and resealed
  • Levers and linkages rebuilt or serviced

Clutch System

  • New clutch disc, pressure plate, and throwout bearing
  • Flywheel resurfaced and balanced
  • Slave and master cylinders replaced or rebuilt
  • Hydraulic line inspected and replaced if worn
  • Pedal linkage inspected and adjusted

Driveshafts

  • U-joints replaced or rebuilt
  • Slip yokes serviced and lubricated
  • Shafts balanced
  • Hardware replaced or torqued to spec

Optional Upgrades

  • Transmission Swap: Upgrade to later-model Toyota 4- or 5-speed units with matched transfer case where applicable
  • Transfer Case Gearing: Install lower-range gear sets for off-road drivability
  • Lunch Box locker
 
 

Testing & Final Checks

After assembly, the entire driveline is filled with the correct fluids, torqued, and test-driven. We verify shift quality, engagement smoothness, and check for leaks or vibration under load. Each job is documented with torque and fluid logs.

 

 

Result:
Tight, quiet, and reliable power delivery. No leaks, no chatter, no guessing if it’s in gear — just clean shifts and smooth engagement that feel right.